Omni Die Casting, Inc. - Custom Precision Aluminum and Zinc Die Casting
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Custom Precision Aluminum and Zinc Die Casting


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Aluminum and Zinc Catings

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  • High pressure die casting
  • Zinc and Aluminum Castings ranging from 1 oz. to 25 lbs.



Materials · Precision and Tolerances · Capabilities · Equipment List · Markets/Customers

Materials

Aluminum

A-360
A-380

Zinc

Zamak 3

Production

Premium H13 tool steel

Precision and Tolerances

Net Shape

± .005”

CNC Machining

± .001”

Tool and Die Tolerances

± .001”

Capabilities

Part Size Specialization

1 oz. to 25 lbs.

Production Volume Specialization

Cellular
High Volume Production
Large Run Production
Short Run Production

Secondary Operations

Assembly
Grinding
Impregnating
Machining
Painting
Plating
Pressure Testing
Sanding
Shotblasting
Trimming
Vibratory De-burring

Certifications

ISO 9001:2000

Applications of Focus

Hardware
Electrical
Indirect Automotive
Heatsinks
Lighting fixtures
Banking hardware
Healthcare Equipment
Component Items

Industry Associations

NADCA (North American Die Casters Association)

Preferred Drawing Submission Formats

DWG
DXF
IGES
PDF
Pro E
STP

What makes us unique?

Custom Die Casting
Extremely personalized customer relations
In-house tool shop

Geographical Region Served

North America

Inventory Management Programs

3PL (Third Party Logistics)
J.I.T (Just in Time)
Kanban

Equipment List

Aluminum Die Cast (Cold-Chamber)

1 - 1200 Ton Prince/Cell
1 - 900 Ton Prince
2 - 650 Ton B&T
1 - 630 Ton Buhler/Cell
2 - 600 Ton HPM
1 - 400 Ton HPM/Cell
2 - 400 Ton HPM
1 – Striko/Stack Melter

Zinc Die Cast (Hot-Chamber)

1 - 600 Ton B&T
1 - MPH re-melt
3 - 150 Ton American

Finishing

1 - 10 Cu.Ft. Ball Burnishing
1 - 20 Cu.Ft. Ball Burnishing
1 - 3 Cu.Ft. Stone Vibratory
1 - 5 Cu.Ft. Ball Burnishing
1 - Spinner Hanger Dual Chamber Blast Machine
2 - 5 Cu.Ft. Wheelabrator Machines
2 - Spin Dryers
Misc. - Milling, Drilling and Sanding Machines

Trim Presses

1 – 50 Ton Wilson
2 - 6 Ton Dennison
3 - 20 Ton Dennison
3 - 4 Ton Dennison
4 - 30 Ton Dennison
4 - 8 Ton Dennison

Tooling, Machining, and Inspection

Climate controlled Quality Control and Tool Room
1 - Mitutoyo CMM Coordinate Measuring Machine
1 - B & S Coordinate Measuring Machine
Misc. gages and tools with certification/calibration documented
2 - EDM Machines
4 - Milling Machines
4 - Surface Grinders
1 - Radial Drill
1 - Press
2 - Lathes

Trucks

1 - ½ Ton Pickup
1 -Ton Ford Box
1 - 8 Ton GMC Flatbed

Cast & Trim Operations

Computer Tracking and Monitoring in “REAL TIME”

Markets/Customers

Markets Served

Banking
Consumer Electronics
Commercial/Industrial Lighting
Trucking
Hardware
3rd Tier Automotive

Customer List

Diebold
Goodyear
Invacare
Lithonia Lighting
Pioneer

 MORE IMAGES 

· Bank Vacuum Delivery Base (for outdoor use)

· Banking

· Facility

· Industrial Hardware

· LED Lighting Heat Sink (back)

· LED Lighting Heat Sink (front)

· Lighting

· Part Example #1

· Part Example #2

· Part Example #3

· Part Example #4

· Part Example #5

· Part Example #6

· Part Example #7

· Part Example #8

· Part Example #9

· Part Example #10

· Part Example #11

· Part Example #12

· Part Example #13

· Part Example #14

 DOWNLOADS 

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Omni Die Casting, Inc. | Precision Aluminum and Zinc Die Casting