Custom Precision Aluminum and Zinc Die Casting on Omni Die Casting, Inc. Omni Die Casting, Inc. - Custom Precision Aluminum and Zinc Die Casting
 
Call Today: (330) 830-5500 | E-mail: sales@omnidiecasting.com
Services Aluminum and Zinc
Die CastingTool and Die
ManufacturingSecondary ProcessingComputer Modeling 
Search Catalog
      GO   
 All Categories    Custom Precision Aluminum and Zinc Die Casting
All Categories > Custom Precision Aluminum and Zinc Die Casting 
    Download PDF Download PDF     Printable Page     Email Email This Page     Save To Favorites Save To Favorites
Request Information

Custom Precision Aluminum and Zinc Die Casting


    Download PDF Download PDF  
    Email Email This Page  
    Save To Favorites Save To Favorites
  

Aluminum and Zinc Catings

larger image
  • High pressure die casting
  • Zinc and Aluminum Castings ranging from 1 oz. to 25 lbs.



Materials · Precision and Tolerances · Capabilities · Equipment List · Markets/Customers

Materials

Aluminum

A-360
A-380

Zinc

Zamak 3

Production

Premium H13 tool steel

Precision and Tolerances

Net Shape

± .005”

CNC Machining

± .001”

Tool and Die Tolerances

± .001”

Capabilities

Part Size Specialization

1 oz. to 25 lbs.

Production Volume Specialization

Cellular
High Volume Production
Large Run Production
Short Run Production

Secondary Operations

Assembly
Grinding
Impregnating
Machining
Painting
Plating
Pressure Testing
Sanding
Shotblasting
Trimming
Vibratory De-burring

Certifications

ISO 9001:2000

Applications of Focus

Banking Hardware
Component Items
Electrical
Hardware
Healthcare Equipment
Heatsinks
Indirect Automotive
Lighting fixtures

Industry Associations

NADCA (North American Die Casters Association)

Preferred Drawing Submission Formats

DWG
DXF
IGES
PDF
Pro E
STP

What makes us unique?

Custom Die Casting
Extremely personalized customer relations
In-house tool shop

Geographical Region Served

North America

Inventory Management Programs

3PL (Third Party Logistics)
J.I.T (Just in Time)
Kanban

Equipment List

Aluminum Die Cast (Cold-Chamber)

1 - 1200 Ton Prince/Cell
1 - 900 Ton Prince
2 - 650 Ton B&T
1 - 630 Ton Buhler/Cell
2 - 600 Ton HPM
1 - 400 Ton HPM/Cell
2 - 400 Ton HPM
1 – Striko/Stack Melter

Zinc Die Cast (Hot-Chamber)

1 - 600 Ton B&T
1 - MPH re-melt
3 - 150 Ton American

Finishing

1 - 10 Cu.Ft. Ball Burnishing
1 - 20 Cu.Ft. Ball Burnishing
1 - 3 Cu.Ft. Stone Vibratory
1 - 5 Cu.Ft. Ball Burnishing
1 - Spinner Hanger Dual Chamber Blast Machine
2 - 5 Cu.Ft. Wheelabrator Machines
2 - Spin Dryers
Misc. - Milling, Drilling and Sanding Machines

Trim Presses

1 – 50 Ton Wilson
2 - 6 Ton Dennison
3 - 20 Ton Dennison
3 - 4 Ton Dennison
4 - 30 Ton Dennison
4 - 8 Ton Dennison

Tooling, Machining, and Inspection

1 - #2 B & S Horizontal Mill
1 - 1 5/8" B & S Automatic Screw Machine
1 - 12" Planer
1 - 14" Republic Lathe
1 - 15"Logan Lathe
1 - 22 x 26 Hartford Die Cutter (Bookpress)
1 - 24" Cincinnati Horizontal Shaper
1 - 30" Lodge & Shipley Lathe
1 - 40" Lodge & Shipley Lathe
1 - 6 Ton Arbor Press
1 - Alva Allen 15 Ton Press
1 - Bradley and Sharpe MicroValve CMM
1 - Challenge Shear
1 - CNC Vertical Spindle Router w/ 5' x 10' Sheet Capacity
1 - Daewoo Puma 200 with Tailstock
1 - Delta Surface Grinder
1 - DeWalt Radial Saw(5hp)
1 - Doosan/Daewoo DVC 320 w/ Pallet Changer
1 - Everett 8" Cutoff Saw
1 - Famco 2 Ton Press
1 - Haas TM1 Vertical Tool Room Mill
1 - Haas VF0 w/4th Axis
1 - Hansvedt EDM
1 - HypNeuMat Lead Screw Tapping Machine
1 - Ingersoll EDM
1 - Jacques Shear
1 - Kent Owens Hydraulic Horizontal Production Mill
1 - Linden Horizontal Belt Sander
1 - Master Cut S-300HB Horizontal Band Saw w/ 12" Round Capacity
1 - Mazak Quickturn 15-SP
1 - MicroBlast Soda Blaster
1 - Mitutoyo B-231 CMM w/ 24x28x18 Capacity
1 - Mitutoyo Bright A-710 CMM
1 - Niagara Shear
1 - Scheer Tumico Comparator
1 - Sears Radial Arm Saw
1 - Toledo 20 Ton Punch Press
1 - Turner Steel Rule Die Cutter
1 - USM Clicker Press
1 - Wales Strippit Press
1 - Wasino LG-81
1 - Zero Bead Sand Blaster
10 - CNC Turning Centers
15 - Standard Bridgeport Milling Machines
2 - 14" Homach Lathes
2 - Bridgeport Line A Mills
2 - Daewoo ACE-V30 w/ Pallet Changer
2 - Daewoo ACE-V35 w/ Pallet Changer
2 - Elgo Turret Lathes
2 - Harig Surface Grinders
2 - Horizontal Metal Cutoff Band Saws
2 - Northfield Table Saws(5hp)
24 - Drill Presses w/ Tapping Attachments -Various Sizes
3 - Autoturn Turret Lathes
3 - Do All Metal Cutting Band Saws
3 - Engine Lathes-up to 15" Swing and 56" Centers
3 - High Speed Manual Routers
3 - US Machine Tool CNC Milling Machine w/ 24 x 38 Travel
4 - Tumbler De-Burrers
4 - Vibratory De-Burrers
5 - CNC High Speed Router
5 - Procunier Lead Screw Tapping Machines
7 - 10" South Bend Bench Lathes
8 - Bridgeport Milling Machines w/ Digital Readouts
8 - Bridgeport Series I CNC Tape Mills
Climate Controlled QC & Tool Room
Misc. Belt Sanders
Misc. Gages and Tools w/ Calibration Certificates

Trucks

1 - ½ Ton Pickup
1 -Ton Ford Box
1 - 8 Ton GMC Flatbed

Cast & Trim Operations

Computer Tracking and Monitoring in “REAL TIME”

Markets/Customers

Markets Served

Banking
Consumer Electronics
Commercial/Industrial Lighting
Trucking
Hardware
3rd Tier Automotive

Examples of Major Customers

Diebold
GE Lumination
Goodyear
Invacare
Lithonia Lighting
Pioneer

 MORE IMAGES 

· Bank Vacuum Delivery Base (for outdoor use)

· Banking

· Facility

· Industrial Hardware

· LED Lighting Heat Sink (back)

· LED Lighting Heat Sink (front)

· Lighting

· Part Example #1

· Part Example #2

· Part Example #3

· Part Example #4

· Part Example #5

· Part Example #6

· Part Example #7

· Part Example #8

· Part Example #9

· Part Example #10

· Part Example #11

· Part Example #12

· Part Example #13

· Part Example #14

 DOWNLOADS 

width= Omni Movie

Request Information
Site created by ThomasNet Web Solutions
Omni Die Casting, Inc. | Precision Aluminum and Zinc Die Casting